Metal Car Auto Stamping Parts
As Auto parts manufactory, Xiamen Yulong Machinery implement strict quality requirements for auto stamping parts as follows:
1.Material quality requirements
The commonly used materials for automotive stamping parts include steel plate, aluminum alloy, stainless steel, etc. The requirements for material quality include: materials should comply with national standards or technical standards of automobile manufacturers; It should have sufficient strength and toughness, and the chemical composition, physical properties, and other indicators of the material should meet relevant standards.
2.Process control requirements
The processing difficulty of automotive stamping parts is relatively high, so the requirements for process control are very strict. It is necessary to ensure that the accuracy and stability of various process parameters such as stamping, cutting, and loading meet the requirements. In addition, possible defects such as scratches, deformations, etc. should be detected and eliminated in a timely manner during the stamping process. Ensure that the dimensional accuracy and surface smoothness of the punched automotive parts meet the standard requirements.
3.Dimensional and geometric accuracy
The requirements for the size and geometric accuracy of stamped parts are very high, mainly reflected in the following aspects: control of size and position tolerances, curvature, straightness, flatness, parallelism and perpendicularity of adjacent surfaces, etc. It is necessary to ensure that all dimensions and tolerances of automotive stamping parts are within the allowable range to ensure the manufacturing of high-quality stamping part.
Besides quality control, our factory also keep cost control in order to get better discounts on prices for our customers.
During the product design phase, cost can be controlled through process review of stamped parts. The cost differences among different product structure schemes are significant. The structural design of a product fundamentally determines the development and manufacturing costs. Therefore, during the process review phase of new products, process review should be carried out simultaneously with product development. Process engineers need to conduct a detailed analysis of the manufacturability of each product component. On the premise of meeting the product's technical performance requirements, measures such as simplifying the product structure to improve material utilization, reasonably selecting materials, reducing the number of stamping processes, and reducing the complexity of molds should be taken to control product development costs.
When designing the stamping part process, the selection of materials should be fully considered. Choosing suitable materials can not only meet the performance requirements of stamping parts but also reduce material costs. Avoid using overly expensive materials or materials with excessive performance. Through a comprehensive evaluation of the performance and price of different materials, select the material with the highest cost - performance ratio.
Reducing unnecessary stamping processes can effectively reduce production costs. Optimize the stamping process by merging some processes that can be completed simultaneously or adopting a more efficient stamping process to reduce the number of processes, improve production efficiency, and thus reduce costs. At the same time, reasonable arrangement of the process sequence can also improve the smoothness of production and reduce the waste of time and resources.
Understand the performance and capabilities of stamping equipment, reasonably arrange production tasks, and make full use of the equipment. Avoid equipment idling or over - use to improve the equipment utilization rate and production efficiency. For example, according to the processing range and precision requirements of the equipment, reasonably allocate the production tasks of stamping parts of different specifications and difficulties to achieve the best production results and cost control.
Specification:
1.Optional Material: | Steel, stainless steel,Aluminum. | |||||
2.Process Technologies: | auto parts stamping | |||||
3.Reachable Tolerance: | 0.01-0.1mm | |||||
4.Optional surface treatment: | Zinc plated, Nickel plated,electrophoresis,painting. | |||||
5.Quality Guarantee: | Full PPAP process. | |||||
6. Certificate of Quality system: | ISO9001 : 2015, IATF 16949 : 2016 |
If you have demand for auto parts stamping,auto stamping parts, metal stamping car parts, Welcome to contact us, we will provide you best price and good quality product.